Dotacje z Unii Europejskiej – Wsparcie Rozwoju EKO-TECH
Eko-tech Converting Company
Spools for Trims Profiles2025-11-13T09:37:42+01:00

Industrial Spools

Industrial Spools

Industrial Spools

Spools for Trims Profiles

Double‑Sided Tapes on Cross‑Wound Spools for Self‑Adhesive Trims & Profiles

Self‑adhesive trims, glazing bars, and decorative profiles for the window & door industry are typically produced in a continuous process. The mounting layer has to match that pace. Our double‑sided tapes supplied on cross‑wound spools deliver multi‑kilometre lengths for uninterrupted lamination, fewer changeovers, and a consistently clean, high‑quality bond on PVC/uPVC, aluminium (incl. powder‑coated), wood, glass and composites.

Quick Highlights

  • Long, continuous runs with cross‑wound spools — fewer line stops and less waste.

  • High initial tack & long‑term shear for durable mounting of trims and profiles.

  • Indoor & outdoor options with UV, moisture, and temperature resistance.

  • Clean, fast lamination suited to extrusion and profile wrapping lines.

  • Tailored to your substrate (PVC/uPVC, anodised or powder‑coated aluminium, painted wood, glass, HPL, composites).

Get a cross‑wound spool matched to your line.

Request a free sample spool and a fast quote. Speak to our specialists.

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Why Cross‑Wound Spools for Continuous Production?

  • Maximise uptime: Fewer reel changes reduce machine stops, start‑up scrap, and labour.

  • Stable unwind: Optimised tension profile for precise placement at line speed.

  • Lower waste: Less core/liner waste per metre vs. short pancakes.

  • Consistent quality: Longer, uninterrupted lots improve repeatability across batches.

  • Inline‑friendly: Ideal for extrusion, profile wrapping and post‑processing lines with lamination modules.

Typical Applications

  • Decorative trims and cover profiles for windows & doors

  • Glazing bars / muntin bars (simulated divided lites)

  • Architraves, skirting, corner and transition profiles

  • Threshold and sill trims, door panel appliqués

  • Protective edge profiles and finishing strips

  • Acoustic/anti‑squeak pads and sealing foam placement on profiles

Compatible Substrates

  • PVC / uPVC (rigid & foamed)

  • Aluminium (anodised, brushed, powder‑coated)

  • Painted / varnished wood and engineered wood

  • Glass, HPL, composites, ABS/PC

  • LSE plastics (PP/PE, powder‑coated surfaces) with dedicated adhesives

Tape Families & Constructions

  • PET film double‑sided tapes (modified acrylic) for thin, clean, high shear bonds.

  • Tissue / non‑woven carriers (rubber or acrylic) for conformability on slight unevenness.

  • Transfer tapes (carrierless acrylic) for ultra‑thin profile designs.

  • PE foam tapes (e.g., 0.5–2.0 mm) for gap‑filling and vibration damping.

  • Acrylic foam structural tapes (e.g., tesa® ACXplus, 3M™ VHB™) for demanding outdoor trims.

  • LSE‑optimised acrylics for PP/PE or difficult powder‑coat textures.

We convert leading brands and equivalent high‑performance tapes to your exact specification, including liner type, width, and spool format.

Performance Criteria We Optimise For

  • Peel adhesion (initial & ultimate) tuned to your substrate & liner release.

  • Static & dynamic shear to prevent creep on vertical applications.

  • Temperature resistance (short‑term peaks & long‑term exposure).

  • UV, moisture, and ageing resistance for exterior‐grade designs.

  • Foam recovery & stress distribution for durable bonds under load.

Seamless Integration Into Your Process

  • Inline lamination to extruded profiles or wrapped foils.

  • Surface preparation guidance (cleaners, primers, corona/flame if needed).

  • Splice strategy for continuous runs (leader tapes, marked splices, roll mapping).

  • Unwind direction & winding sense configured to your applicator.

EKO‑TECH Converting Options

  • Custom widths & slit tolerances for narrow trims and intricate profiles.

  • Cross‑wound spooling to multi‑kilometre lengths (dependent on tape type & thickness).

  • Core diameters configured to your machine (e.g., 76 mm / 152 mm).

  • Liner options: red MOPP, PCK, glassine, differential/add‑easy‑peel, fingerlift/split liner.

  • Die‑cut / kiss‑cut segments on spool for indexed placement.

  • Adhesive lamination (e.g., foam to film) and multi‑layer constructions.

  • Colour‑coded leaders & label printing for fast line identification.

Installation Best Practice

  • Clean both surfaces (IPA/water 70/30 or recommended cleaner); dry thoroughly.

  • Prime difficult substrates if specified (LSE, powder‑coat textures, wood varnishes).

  • Apply at ≥ 18–20°C (or tape’s specified min. temp) with firm pressure (≥ 15 N/cm²).

  • Allow dwell time (from minutes to 24–72 h for full strength, per adhesive type).

  • Avoid shear load during cure; design for compression/traction where possible.

Sustainability & Efficiency

  • Fewer changeovers = fewer cores, liners, and start‑up waste.

  • Right‑sized tapes reduce over‑specification and material usage.

  • Solvent‑free acrylic options available; RoHS/REACH compliant selections.

What to Specify When Ordering

  • Tape family/construction & adhesive system (standard, LSE, outdoor).

  • Width & thickness, target spool outer diameter and core size.

  • Unwind direction / winding sense and preferred splice policy.

  • Liner type (e.g., red MOPP, PCK, fingerlift) and any printing/ID.

  • Packaging (unit wrap, lot size, labels) and QA paperwork requirements.

FAQ

Let’s Design the Perfect Spool for Your Line2025-11-04T11:54:11+01:00

Whether you mount delicate glazing bars or robust exterior trims, we’ll help you choose the right double‑sided tape and cross‑wound spool format for high‑speed, clean, and durable production.

What’s the minimum order?2025-11-04T11:48:29+01:00

We support development runs and scale to series production — ask us for a recommendation based on your line setup.

What spool formats do you support?2025-11-04T11:43:15+01:00

We match your applicator: core diameter, winding sense, max OD, splice policy, leader type and labelling.

Do I need a primer?2025-11-04T11:38:38+01:00

Only when substrate energy/texture requires it. We advise after a simple lab test on your parts.

Do you offer outdoor‑rated solutions?2025-11-04T11:34:55+01:00

Yes. UV‑, moisture‑ and temperature‑resistant acrylic systems are available for exterior trims and profiles.

Which tape is best for powder‑coated aluminium?2025-11-04T11:31:58+01:00

Acrylic or acrylic‑foam systems with LSE primers/adhesives typically perform best. We’ll test on your exact powder‑coat.

Can you supply very long lengths?2025-11-04T11:28:42+01:00

Yes — cross‑wound spools enable multi‑kilometre lengths per spool (specifics depend on tape thickness and liner).

Maximise uptime and bond performance speak to our specialists!

Book a 15‑minute consultation or request production‑ready sample spools for line trials. Send your drawings/specs and we’ll propose an optimal tape + spool configuration for your process.

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