Industrial Spools

Industrial Spools

Industrial Spools

Tape spooling

Cross-Wound Spools – Efficient Solutions for High-Volume Applications

Cross-wound spooling is a specialized technique for winding adhesive and non-adhesive materials into long, continuous rolls, designed for optimized performance in automated production processes. Compared to standard pancake rolls, cross-wound spools allow for significantly longer lengths per roll, minimizing machine downtime, reducing changeovers, and improving efficiency in high-throughput environments.

What Are Cross-Wound Spools?

Cross-wound spools, also known as traverse wound spools, are designed to layer material diagonally back and forth across the core rather than in a traditional flat (pancake) style. This unique winding structure enables:

  • Longer continuous lengths – up to thousands of linear meters

  • Compact and stable spools – easier to handle and store

  • Optimized for automation – ideal for labeling, laminating, sealing, and robotic applications

  • Tension-controlled winding – ensuring even material distribution and consistent quality

Why Choose Cross-Wound Spools?

Switching to cross-wound spools brings multiple advantages for industrial manufacturers

  • Increased Efficiency
    Reduce machine stops and roll changes thanks to longer material lengths on each spool.

  • Cleaner Processing
    Cross-wound rolls unwind evenly without telescoping or edge damage, even at high speeds.

  • Ideal for Automation
    Spools are tailored for automated lines, especially in automotive, electronics, and packaging industries.

  • Material Optimization
    Less waste, improved consistency, and better utilization of raw material.

What Can Be Spooled?

At EKO-TECH, we specialize in cross-wound spooling of a wide variety of self-adhesive and non-adhesive materials, including:

  • Single-Sided Adhesive Tapes
    Paper, film, or foam-based technical tapes for bonding, insulation, and masking.

  • Double-Sided Adhesive Tapes
    High-performance tapes including acrylic, rubber, or hotmelt adhesives—suitable for mounting, laminating, and permanent bonding.

  • Technical Foams
    Flexible foams like PORON®, BISCO®, and PE/EVA used for sealing, cushioning, and insulation.

  • Non-Adhesive Materials
    Films, felt, liners, or release liners used in converting, gasketing, or protective applications.

Each spool is tailored to your process parameters: roll length, core size, tension, and direction of unwind can be customized.

AUTOMOTIVE (Tapes on industrial spool in the automotive industry)

• Double-sided tapes on spool for mounting decorative trim
• Single-sided foam sealing tape

FURNITURE

• Double-sided tapes on a spool for mounting decorative mouldings
• Single-sided foam sealing tape

PAPER & CARDBOARD

• Tear Tapes
• Double-sided tape
• Reinforcement tape

Industrial spools - Mini Spool

Mini Spool

Mini Cross-Wound Spool – a product format designed for maximum practicality, stability, and compatibility.

Industrial spools - foil tapes

Foil tapes

Industrial spools - foam tapes

Foam tapes

Industrial spools - fabric tapes

Fabric tapes

Industrial spools - acrylic tapes

Acrylic tapes

Industrial spools - tesa® tapes

Tesa®tapes

Szpule przemysłowe - taśmy 3M

3M® tapes

Industrial spools - masking tapes

Masking tapes

Industrial spools - protective tapes

Protective tapes

Double-sided tapes

Double-sided tapes

Tear Tapes

Tear Tapes

Reinforcing tapes

Reinforcing tapes

Carry Handle Tapes

Carry Handle Tapes

Why Work With EKO-TECH?

  • Cross-Wound Spooling Experts – Years of experience in precision spooling for technical applications

  • Flexible Manufacturing – We convert both our own tapes and those supplied by customers

  • Premium Material Compatibility – Adhesive and non-adhesive, foam, film, or textile-based

  • Tailored Solutions – Width, roll length, and spool structure are always customized

  • Reliable Supply Partner – ISO-compliant production and strong logistics performance

Made in Poland – Family-Owned and Quality-Driven

EKO-TECH is a family-owned converting company, proudly operating and producing all solutions in Poland. With decades of technical know-how, we support European customers with:

  • In-house engineering and production

  • Local sourcing and logistics for better lead times

  • EU-compliant quality and sustainability standards

  • Personal service and customer care with a long-term approach

When you choose EKO-TECH, you’re partnering with a business that values trust, consistency, and innovation—delivered from the heart of Europe.

Contract Spooling Services – Bring Your Own Material

In addition to supplying a wide range of self-adhesive tapes and foams, we offer contract spooling services for customers who want to optimize their own materials.
We can:

  • Spool your adhesive tapes, technical films, or foams to custom specifications

  • Ensure controlled tension, edge cutting, and accurate spooling

  • Deliver professional packaging and labeling for OEM or private label needs

Whether it’s trial batches or large-scale production – we can tailor the process to fit your production flow.

Learn more about the product.

Łukasz Jelonek
tel. +48 603 030 332
e-mail: Lukas.Jelonek@converting-tasm.pl

Downloads

7430-Firm-Flame-Resistant-Sponge-Silicone-Ekotech-1.pdf

Looking to Improve Production Efficiency with Cross-Wound Spools?

Partner with EKO-TECH for custom spooling solutions, reliable service, and EU-based converting expertise. Contact our specialists today to discuss your material, application, and spool configuration!