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CO2 Laser Cutting for Technical Materials

What is Laser Cutting and why choose it?

Our CO2 laser systems deliver precise, burr-free cuts on technical materials used in industry—ideal for gaskets, spacers, thermal/acoustic pads, protective films, and adhesive parts. The non-contact process keeps edges clean and geometry true, even on intricate shapes. Because there’s no physical tooling, we can move rapidly from CAD to cut parts, keeping costs low for prototypes and small batches.

Key capabilities

  • Flatbed CO2 (600 × 1000 mm) – max part size 600 × 1000 mm

  • Flatbed CO2 (1500 × 1000 mm) – max part size 1500 × 1000 mm

  • Rotary CO2 Hybrid – working web width up to 600 mm (continuous processing from roll)

Speak with a Laser Cutting Specialist

Send us your drawing (DXF/DWG/PDF) and material—get a quick feasibility check and lead time.

Materials we process

Self-adhesive acrylic foam tapes (e.g., 3M™ VHB™, tesa® ACXplus), engineered foams (Rogers® PORON®), technical foams and felts, laminates, thin films and insulation sheets, specialty nonwovens, and many more.

Typical use cases

Die-cut alternatives, pilot runs, engineering samples, pre-series builds, and recurring small-lot production for automotive, electronics, appliances, railway, and general industry.

Note: As this is CO2 technology, we do not cut PVC.

Benefits of CO2 Laser Cutting

  • Fast Prototyping
    Go from CAD to parts the same day—perfect for design validation and quick iterations.

  • No Tooling
    Zero die costs. Update parts by updating the file—no waiting for tooling or paying for revisions.

  • Small Series Production
    Economical for short runs and frequent design changes; excellent repeatability without setup waste.

Request a Sample & Feasibility Review

Share your drawing and target material. We’ll confirm cut quality, part size fit, and an indicative lead time.

Materials & Compatibility

  • Adhesive acrylic foams: 3M™ VHB™, tesa® ACXplus

  • Performance foams: Rogers® PORON®, other polyurethane/EPDM foams

  • Technical films & laminates: PET, PI, specialty insulation sheets

  • Nonwovens, felts, protective layers, release liners
    (If you’re unsure about a substrate, ask us—we’ll test and advise.)

Quality & File Prep

  • Acceptable file formats: DXF, DWG, PDF (vector preferred)

  • We review geometry, layer setup, and material stack-up to optimize edge quality and throughput.

  • Clean, consistent edges and tight geometry control suitable for functional parts.

Start Your Laser Project Today

Send your files and quantity range—we’ll recommend the best process (flatbed or rotary), confirm material options, and provide a quote.